Silo Inspection Recommendations
Regularly inspecting concrete silos helps to reduce downtime and improve safety. Learn what to look for when inspecting a concrete silo.
Types of Silo Construction
Jumpform and Slipform are the two primary construction methods for building concrete silos. Although many of the same concepts and procedures in this article apply, there are a few different considerations when inspecting slipform silos. This article will focus on jumpform construction silos. This article does not cover stave silos.
Before a silo inspection begins, there are a few questions that should be answered to help guide the inspection.
How critical is this silo to the operation of the facility?
Silos that are more heavily used and integrated into a facility are often inspected less due to their operational importance and lack of available downtime. These silos should be inspected more often as their heavy use can accelerate deterioration as well as cause production problems if the silo is down for extensive repairs.
How is the silo unloaded and how frequently?
Center draw versus side draw unloading can put very different loads on silo walls as well as cause different modes of deterioration. Knowing how the silo is unloaded as well as its general operation can give clues to how and where it needs to be inspected.
What material does the silo hold?
The material stored in a silo can affect how it may degrade overtime. Certain materials may be more corrosive or abbrasive than others and cause different failure methods. Dusty materials such as corn may present explosion hazards, while materials like coal are more prone to bridging. This article will not go in depth on each material and their hazards, however, understanding the material being stored can guide the inspection and help determine appropriate repairs.
What to look for during inspections:
Cracks
Vertical: Vertical cracking that is close together may be a sign of over stress in the walls. This can be from a heavier product that the silo was designed for, fatigue, or possible design or construction problems.
Horizontal: There are multiple reason for horizontal cracking. These should be investiagated on a case by case basis.
General: Some cracking may be due to inadequate rebar converage and may not present a substantial hazard. All major cracks should be investigated to rule out structural deficiencies and determine a proper repair plan.
Spalling / Delaminating Concrete
Bulging or Misshaped Walls
Bulging in a concrete wall is typically accompanied by severe cracking. If the cracking has progressed to the point where the wall is starting to deform, the silo should be taken out of service and the area around it secured until the situation can be further examined.
Foundation Settlement
Settlement can cause a variety of issues all over the silo. Equipment and catwalk issues on the roof can often be caused by settlement.
Rust Stains (From Rebar)
Issues with Conveyors or Equipment
Cracked Welds, Worn/Deformed Steel (Hoppers)
Visual maintenance inspections should be done regularly. Properly designed and constructed jumpform silos can go many years without inspection if they are used as intended. Overall, if there is no visual damage or operational changes to the silo, a full structural inspection is often not required. Older silos, silos in high-risk areas or strenuous operating conditions, and silos with previous damage or repairs may need to be inspected more frequently. Hoffmann offers inspection services for all jumpform silos.
For questions about inspections or to schedule an inspection please contact us.
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